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FloVision Pro

Modular AI station to improve yield, quality, and staff skills

Unlock real-time control and feedback loops, measuring all features while providing operator guidance and giving managers in-depth yield, quality, and staff skills analytics.

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FloVision Analytics dashboard with an annotated striploin primal along with metrics on performance for each primal
FloVision Analytics operator HMI with an annotated striploin primal along with metrics on operator performance for the day
Icon of a blob shape cut into a large and small piece with a "+" in between

Yield

Identify yield gain and loss trends for every product feature with batch, staff, and financial performance reports.

Icon of a magnifying glass identifying a feature on a blob shape

QA

Ensure targets are met using real-time guidance. Grade and classify food products, identify defects and errors, and automatically sort, regrade, or reject products.

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STAFF SKILLS

Halve onboarding time and provide individualized, focused staff training based on performance metrics

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Modular

Customize the FloVision Pro station to identify, measure, guide, and control the highest priority features or production steps.

“FloVision Pro gave us the ability to improve our yield and production quality with feedback at every level. Our operators get feedback after processing each product, our floor supervisors get full visibility over every station, and our management gets overall performance trends to guide decision-making.”

Production Manager, Beef processor

Bar graph with multicolored lines showing financial loss for each of four features. An alert says, "Feature 3 has experienced $22.83 of yield loss this shift, view analytics"

Yield Analysis

Every product is scanned with vision, depth, and load cell sensors for yield gain/loss against target values.
Bar graph with multicolored lines categorized by difference from spec for each of four lines. The rightmost and leftmost bars are orange. An alert says, "28 products severely out of spec in the last hour"

QA Analysis

Each product feature is scanned to determine spec compliance, optimal customer assignment, and alert managers to critical production errors.
Multicolored blob with two parallel lines over the top edge, indicating lasers. An alert says, "Laser guide for Feature 2 is active"

Laser Guidance

Guide operators with automatic lasers that indicate customer spec measurements.
Multicolored bob with the edge highlighted in teal and measured just over 15mm. An alert says, "Feature 1 is 6mm above spec on this product, view analytics"

Specification Measurement

Measure individual product features to determine optimal customer spec assignment and areas of yield gain and loss.
Multicolored blob has an indication measuring 25mm on the bottom edge. An orange highlight indicates 5mm measured just above the 25mm indicator. An alert says, "Feature 4 target should be increased by 5mm, view analytics"

Specification Optimization

Measure individual product features and provide operators with adjusted target measurements to optimize yield.
Bar graph with segmented lines showing loss for each each of four lines. An alert says, "Station 3 has experienced a $12.48 gain this shift, view analytics"

Financial Analysis

Identify financial gain and loss trends from yield, quality, and staff performance.
Bar graph with multicolored lines showing loss and gain as percentages for each of four operators. An alert says, "Operator 183 has exceeded benchmarks by +12% today, view analytics"

Staff Skills Analysis

Track individual operator performance to inform staff training and incentives.
A silhouette of a screen with modular boxes and green, red, and yellow highlights to indicate performance. An alert says, "Feature 3 has been severely out of spec on 21 products this shift, view analytics"

Operator Feedback

Provide real-time operator feedback with spec measurement laser guides and an HMI with real-time yield and quality feedback.
A teal blob labeled AX38129 is next to two similar looking blue blobs labeled MP28491 and BR23381. An alert says, "Product AX38129 is graded Standard, assign this grade"

Grading & Classification

Grade products based on set standards.
Bar graph with multicolored lines showing throughput for each of four lines. An alert says, "Station 2 throughput is 8% above target, view analytics"

Productivity Analysis

Track throughput for product types, stations, and operators to inform staffing and training.
Multicolored blob with an alert that says, "Product AX38129 weighs 4.1kg (8% yield loss), view analytics"

Load Cell

Measure product weight and record yield loss at each stage of production.
Multicolored bob with diagonal lines over small areas indicating a defect. An alert says, "Critical defect detected on Product DX39492 on Station 5, view analytics"

Defect Detection

Get automatic alerts for critical product defects or errors in real-time.
A gray traffic light silhouette is lit up red on the top light. An alert says, "Line 2: Critical yield loss over the last 10 minutes"

Supervisor Alerts

Get real-time alerts for performance, production errors, defects, and foreign bodies.
Multicolored bob with a barcode reading "AX38293". An alert says, "Product is labeled AX38293"

Label Reading

Automatically scan barcodes or read labels to record product origin and final delivery data.
A multicolored blob on the left side of the screen is connected to a similar looking blob at the right of the screen by a blue meandering line. Other de-emphasized gray lines intersect the blue line. An alert says, "Product AX39402 came from Carcass C82 and was trimmed by Operator 283, view analytics"

Traceability

Trace products across your production facility.
Gray blob partially covered by an orange blob with an x through it. An alert says, "Foreign body detected on Product MP62093 on Station 3"

Foreign Body

Real-time, automatic alerts for foreign bodies detected on your stations.
FloVision Analytics dashboard showing metric breakdowns for Production Lines, Customer Spec, Feature Performance, and Financial Performance with red, yellow, and green highlights to indicate good, borderline, and bad performance

FloVision Analytics

Yield, quality, financial, and staff performance data is organized into clear visualizations in the FloVision Analytics dashboard. Supervisors and managers can quickly review reports and trends for staff, customers, production lines and facilities, automatically receive updates via email, and integrate data seamlessly with APIs.

Case study

Beef processor increases spec accuracy by 30%

  • Recovered Yield - FloVision Pro uncovered a striploin primal spec that was overtrimmed by 120% on average
  • Performance Improvement - Butchers used laser guides to achieve consistent spec trimming
  • Bottom Line - The processor recovered $68,400 yearly by correcting this error
Read the case study

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