Resources

Insights and news on our solutions, sustainability, and the food industry.

Case study

Beef processor increases spec accuracy by 30%

Methods of Beef Production Across the Globe

Beef has long been a cornerstone of diets around the world, and each region has developed its own approach to raising, processing, and distributing it. Explore how beef production differs around the world and how technological advances are helping the industry meet global and regional challenges.

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Critical Human Errors in the Food Production Industry

The food production industry is a complex network of processes where even a minor error could lead to substantial repercussions. Every step requires precision to ensuring consistent product quality and maintain efficiency and safety. Despite rigorous protocols, human errors continue to pose challenges that impact profitability, safety, and reputation – and according to the Annals of Operations Research, human error accounts for 10.9% of all food waste. Explore common human errors in the food industry, their impact, and strategies to minimize them below.

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5 Proven Strategies to Streamline Poultry Processing Lines

In 2020, poultry production represented nearly 40% of global meat production. Efficient production is critical to ensuring profitability, maintaining product quality, and meeting the demands in the competitive poultry market. Streamlined processes can significantly enhance yield, reduce waste, and improve overall operational performance. Poultry processors can use proven strategies like automatic quality scans, trimming standardized operating procedures, strategic production timing, by-product allocation, and visual management to improve efficiency and increase their bottom line.

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Brown cattle at grain feeding trough

Grain-Finished vs. Grain-Fed Cattle

Grain-finished cattle are fed a grain-based diet (such as corn or soybeans) for a shorter period, usually a few months, towards the end of their lives in order to fatten them up and improve the flavor and tenderness of their meat.

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Uncooked beef rump with salt and pepper blurred in the background

Global Beef Cuts: Rump

In America, rump is commonly known as the round. It is a muscular cut of beef that comes from the rear of the cow. It’s a relatively lean cut and can be tougher than other cuts, but can still be tender if it’s cooked correctly.

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Beef striploin primal with the loin squareness highlighted in red and a blob overlay that says "FloVision Primal Loin Squareness"

FloVision Primal: Loin Squareness

Loin squareness is a smaller measurement in the primal butchering method, but at FloVision Solutions, we’re invested in the details. Our solution measures loin squareness on primal lines in real-time to confirm butchers are positioning primals appropriately for trimming and to ensure backstraps, chump angle, and wing angle are trimmed to customer spec.

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Beef striploin primal with the excess height highlighted in orange and a blob overlay that says "FloVision Primal Templating"

FloVision Primal: Templating

Templating takes valuable time from the primal butchering process. FloVision Solutions provides automated, precise primal measurements that save meat processors time, yield, and revenue.

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Beef striploin primal with the chump and wing angles highlighted in green and teal and a blob overlay that says "FloVision Primal Chump & Wing Angle"

FloVision Primal: Chump & Wing Angle

Improper cuts to both chump and wing angle can result in lost sirloin primal value. Depending on customer spec, chump angles should remain natural around 15°, or squared at 4°, and wing angles should be squared at 0°. Variance from these angles results in yield lost to primals of lower value or trimmings sent to visual lean lines.

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Beef striploin primal with the leanside visual white highlighted in yellow and a blob overlay that says "FloVision Primal Leanside Visual White"

FloVision Primal: Leanside Visual White

Maximizing the fat on the lean side of a primal is a key point of profit for industrial beef processors. Fat and lean still attached to the bone after deboning is lost yield, sent to a rendering plant; when kept attached to the primal, it increases primal weight and value.

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Beef striploin primal with the tail length measured in teal and a blob overlay that says "FloVision Primal Tail Length"

FloVision Primal: Tail Length

Meat processors are losing yield on tail length trimming – approximately $3.60 per head. With variability in both spec and untrimmed tail length, accurate cuts can be difficult to perform in real time and improper cuts can have a significant impact on the final value of a primal.

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Beef striploin primal with the backstrap highlighted in green and a blob overlay that says "FloVision Primal Backstrap"

FloVision Primal: Backstrap

Primal backstraps are tough and important to remove to ensure customer quality; removal spec is typically set to a maximum width, e.g. 25mm. Trimming inconsistencies that fall outside of the spec result in significant loss of yield and profit on each primal.

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Beef striploin primal with the windows highlighted in blue and red and a blob overlay that says "FloVision Primal Windows"

FloVision Primal: Windows

Meat processors lose the most primal yield on excess fat removal (“windows”). On average, each head loses $4.54 from fat pulled off during hide removal or improper primal cuts on the trimming table.

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Body fat value comparison for beef from January 2019 at $0.71 to February 2022 at $1.68

How to Leverage Body Fat and Lean Value Shifts

With supply chain shortages and shifts in consumer demand beginning in 2020, the meat processing industry has seen a dramatic increase in value for an unexpected product – body fat. Since 2019, fat has stayed at a consistent $0.71 [€0.62] per kilogram on average; in April 2021, this number began to steadily rise, with the most recent reporting indicating a nearly 250% increase at $1.68/kg [€1.48/kg].

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FREE GUIDE

5 Proven Ways to Maximize Striploin Primal Yield

Discover the features of striploin primals that lose the most value and five ways to measurably improve yield on these features.